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factor 4 solutions

TOP > factor 4 solutions > Productivity UP / 7. Eliminate contamination


Productivity UP

  7.

Eliminate contamination

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7-1. Material tank is first contaminant mixing source.
Use an exclusive tank with the specifications for clean storage.
PDF icon Clean Specification Resin BinThere
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7-2. Inside of dryer can contain foreign material contamination!
Use a dryer for the optical application molding to eliminate contaminants.
PDF icon Dehumidifying Dryer for Optics
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7-3. The fines and dust from materials are the cause of contamination, aren't they?
Remove fines and dust through an air- bath during conveyance.
PDF icon Aero Power Hopper
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7-4. Preventing metallic contaminants from getting in the material flow is critical.
Will catch all metallic foreign material from the resin!
PDF icon Metal Detector
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7-5. Dry air is a factor that carries foreign material to resin.
Minimize this risk by using a thermal conduction vacuum dryer!
PDF icon Thermal Conduction Vacuum Dryer
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7-6. Metal contamination in granulator is bad.
Catch iron foreign material at sprue feed hopper!
PDF icon Tetsu Pita (Magnetic Sheet)
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7-7. Dry air is a factor that carries foreign material to resin.
Minimize this risk by switching to a thermal conduction vacuum dryer.
PDF icon Thermal Conducting Dryer
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7-8. Foreign material fills in open air.
Remove foreign material from the air with high-performance filter!
PDF icon HEPA Filter / Nozzle With Filter
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7-9. Resin ConveyingMinimize foreign material risk.
Reduce foreign material risk by using pellet protection pipe!
PDF icon T-Type Feed Pipe During
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7-10. Convey pipe of wiry material easily wears out!
Reduce foreign material risk by surface hardening processing!
PDF icon Abrasion Resistant Plumbing(Kanuc Processing)
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7-11. Preventing metallic contaminants from getting in the material flow.
Remove iron metal contamination material that can adhere to the resin.
PDF icon Magic Catch
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7-12. Static electricity can lead to contamination by foreign objects.
Prevent static electricity from being generated in the entire space!
PDF icon Dry Fog Humidifier
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7-13. Eliminate static electricity from the entire space to the back side of the product without any wind flow.
PDF icon Line of electric force static eliminator
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7-14. Prevents bubbling, white spots, burns, black spots and weight variations when using molding with high-powder content resin or crushed recycled material.
PDF icon In-line Powder Remover
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7-15. Remove the powder dust that adheres to the resin materials immediately before molding to prevent contamination.
Effective for grinding stock material recycling as well!
PDF icon Blasting Dust Remover
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7-16. Too expensive to build a clean room to cover the entire work environment?
Matsui offers appropriate clean environments for required location at an affordable price!
PDF icon Clean Booth
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7-17. Static electricity generated during material transportation causing contamination?
Achieve stable production with an anti-static measure!
PDF icon Static Eliminator (Dedicated for Pneumatic Transportation)
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7-18. In addition to foreign materials in the molded items, the inside of the molded item can be inspected for voids and weld conditions as well as formed state.
PDF icon Industrial X-Ray CT