Eliminate wasted energy
Solutionssolution
Solution Theme
Eliminating molding defects does not necessarily require the introduction of large-scale equipment.
We will introduce the various solution items handled by MATSUI by theme.
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Eliminate wasted energy
Do you want to stop the waste of running your dryer at full capacity all the time? Add this to your current machine and save energy by up to 40%!
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Eliminate wasted energy
The heat emitted from the dryer causes an increase in the ambient temperature, but the air conditioning uses electricity to keep it down, right?
Reduce your electricity bill by up to 6%+ by reusing exhaust heat! -
Eliminate wasted energy
Do you want to stop the waste of running your dryer at full capacity all the time? Add this to your current machine and save energy by up to 40%!
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Eliminate wasted energy
The heat emitted from the dryer causes the ambient temperature to rise, but this is kept down by using electricity through air conditioning, right?
Reduce your electricity bill by up to 33% + more by reusing exhaust heat! -
Eliminate wasted energy
The heat load fluctuates, but the Power consumption of the chiller is always strange, isn't it?
Up to 57% energy saving with inverter control! -
Eliminate wasted energy
Do you move the chiller the same as in the summer when it's cold winter?
Free cooling saves energy and reduces electricity bills by up to 54%! -
Eliminate wasted energy
Is it still in good dry condition, but still uses energy to dry?
Regular measurement prevents molding defects and saves energy at the same time! -
Eliminate wasted energy
Is there any problem with drying the biodegradable plastic pellets with the device?
Unique know-how and intelligent control keep pellets in optimum dry condition. -
Eliminate wasted energy
The chiller and mold temperature controller are combined into one unit for efficient operation.
It accurately controls the temperature between 30 and 50°C, which is the most difficult temperature to control! -
Eliminate wasted energy
Despite the presence of insulation boards, heat still transfers from the mounting plates to the platens.
Preventing heat loss significantly saves energy. -
Eliminate wasted energy
Are you aware that the heat from the barrel temperature control is flowing into the lower hopper block?
Why not give chopping the barrel a try? You'll be surprised how effectively it insulates. -
Eliminate wasted resin
Would you like to keep throwing away the ingredients once mixed and the rest each time?
99% reduction in resin mixing residue by intelligent Blend! -
Eliminate wasted resin
Is it possible to increase the recycling rate because the particle size of the Regrind material is not uniform?
The special Grind blade cuts the runner stably and surely! -
Eliminate wasted resin
Do you keep runners made of expensive materials as scrap?
Now you can recycle runners of high-performance resins! -
Eliminate wasted resin
Is it possible to visualize the waste of resin?
Achieve visualization and traceability of resin use with raw material management system! -
Eliminate wasted resin
Are you throwing away a lot of materials to prevent color unevenness every time you change colors?
Efficient color change is realized by uniform Mixing and retention-less Construction! -
Eliminate wasted resin
Isn't there a waste of resin that is thrown away every time the material is changed?
High-precision Blend and easy color change can reduce the amount of expensive Master batch used! -
Eliminate wasted resin
Are you throwing away a lot of materials due to color unevenness every time you change colors?
Achieves color change in a short time by uniform Blend just before molding and easy attachment / detachment! -
Eliminate wasted resin
Isn't the resin discharged from the dry hopper and you check the condition frequently?
Prevents bridging and realizes smooth material supply! -
Reduction in cycle time
Are you having trouble with drooling? Insulated sprue bushings prevent drooling and also ensure stable nozzle temperature and quality!
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Reduction in cycle time
Are you waiting for the sprue to set?
Cycle up with a sprue bush with a water pipe! -
Reduction in cycle time
If a scale is attached, the cooling effect will be halved.
No worries with the Air cooled Mold Temperature Controller! -
Reduction in cycle time
Are you worried about condensation and are you raising the mold temperature?
Dehumidification around the mold eliminates condensation and realizes a high cycle! -
Reduction in cycle time
Why not include a hot runner as an option?
Eliminating the sprue runner shortens the cycle and eliminates resin waste! -
Reduction in cycle time
Is the mold and water pipe layout optimal?
Productivity is improved by uniform cooling with a 3D cooling water pipe! -
Reduction in cycle time
Are you no longer able to produce quality products under the conditions (cycle time) set when you first introduced the 3D water pipe mold?
Water pipes need cleaning! -
Reduction in cycle time
How to design a water pipe for a mold to be more effective?
Let's verify its suitability before actual Manufacture! -
Shorten set up times
Are you wasting time switching materials?
You can easily switch the Conveying line from the specified dryer to the specified molding machine. -
Shorten set up times
Do you waste your time and materials every time you switch materials to prevent uneven Mixing?
Efficient color change is realized by uniform Mixing and retention-less Construction! -
Shorten set up times
Is your operating rate decreasing because you have to wait for a mold change?
External setup makes work more efficient, and enables safe, easy and quick die changes! -
Elimination of yellowing problems
Having trouble with yellowing of the molded items?
Avoid yellowing by preventing over drying! -
Elimination of yellowing problems
Are you having trouble with the yellowing of the molded product?
The vacuum lowers the oxygen concentration and suppresses oxidation and yellowing when the resin dries! -
Elimination of yellowing problems
Are you having trouble with the yellowing of the molded product?
N2 drying and N2 substitution remove dissolved oxygen from the resin and suppress oxidation and yellowing! -
Elimination of yellowing problems
Are you having trouble with the yellowing of the molded product?
For oxidation and yellowing that cannot be suppressed by dehumidifying and drying resin raw materials. -
Elimination of yellowing problems
Are you having trouble with the yellowing of the molded product?
By adding to the existing material drying, yellowing of the molded product is suppressed! -
Elimination of color irregularities
Are you having trouble with the uneven color of the molded product?
Reduces static electricity and prevents material from adhering to the inner wall of the hopper on the molding machine (static electricity classification)! -
Elimination of color irregularities
Are you having trouble with the uneven color of the molded product?
Installation on the molding machine prevents separation of Blend materials (specific gravity and electrostatic classification) due to Conveying! -
Elimination of color irregularities
Are you having trouble with the uneven color of the molded product?
Color unevenness that cannot be adjusted by molding conditions is solved with a unique molding machine nozzle! -
Elimination of color irregularities
Are you using transparent light-colored pellets?
High-precision Measuring and uniform Blend enable self-coloring! -
Eliminate contamination
The Material Tank is the first source of contamination.
A dedicated tank with clean specifications! -
Eliminate contamination
There are many sources of foreign matter in the dryer, such as the drying air and material discharge!
Prevent even the most minute contamination with a dryer designed specifically for optics! -
Eliminate contamination
Is resin powder the cause of contamination?
The powder is removed from the pellets by the Conveying air flow on the molding machine. -
Eliminate contamination
metal contamination is a major risk during molding.
Detects and removes all metal foreign matter attached to or contained within resin raw materials! -
Eliminate contamination
Dry air is a factor that carries foreign matter into the resin.
Drying with minimal air using vacuum heat transfer drying! -
Eliminate contamination
If metal enters the Granulators it will be a problem!
Catch ferrous foreign matter when inserting the sprue runner! -
Eliminate contamination
Dry air is a factor that carries foreign matter into the resin.
Dry with minimal air using conductive heat transfer! -
Eliminate contamination
The outside air is full of foreign substances.
A high-performance filter shuts out foreign matter from the outside! -
Eliminate contamination
metal contamination is a big risk during molding.
If you protect the pipes with pellets, you won't have to worry about the generation of foreign matter! -
Eliminate contamination
Metallic material Conveying pipes Abrasion out!
Minimize the risk of foreign matter with surface hardening treatment! -
Eliminate contamination
metal contamination is a major risk during molding.
Magnetic force is used to capture any ferrous metal foreign matter mixed into the resin raw material, ensuring that no material escapes! -
Eliminate contamination
The generation of static electricity leads to foreign matter contamination.
Prevents the generation of static electricity throughout the space! -
Eliminate contamination
By eliminating static electricity in the entire space without wind,
Defects due to foreign matter adhering to the manufacturing process are greatly reduced! -
Eliminate contamination
For powdery resin raw materials and Regrind material recycling molding
Prevents air bubbles, white spots, burns, black spots, and weight variation! -
Eliminate contamination
Dust adhering to the resin raw material, which causes contamination trouble
Remove just before molding! Effective for recycling Regrind material! -
Eliminate contamination
Creating a clean room for the entire work environment is expensive and unwieldy !?
Get the right clean environment where you need it at a low price! -
Eliminate contamination
If metal foreign matter gets into the product, it may cause molding defects or equipment failure.
Remove iron-based foreign objects with powerful magnetic force! -
Eliminate contamination
In addition to foreign matter in the molded product, the condition of voids and welds,
You can freely check the Inside of the molded product, such as the foamed state, anywhere! -
Resolve problems caused by gas
Are you in trouble with gas?
Achieves stable molding by removing or replacing resin gas during drying! -
Resolve problems caused by gas
Are you in trouble with gas?
Achieves stable molding by removing or replacing resin gas during drying! -
Resolve problems caused by gas
Are you having trouble with the gas in the mold?
Gas and air are sucked through the porous top. Backwash function prevents clogging! -
Resolve problems caused by gas
I want to remove the gas adhering to the mold while it is still attached to the molding machine!
In that case, use dry ice blast! -
Resolve problems caused by gas
Are you having trouble with defects after plating molded products?
Annealing after molding can reduce plating defects caused by gas generation! -
Resolve problems caused by gas
Are you in trouble with gas during plasticization?
By supplying a fixed amount of resin, gas generation is suppressed and troubles are suppressed! -
Resolve problems caused by gas
Are you having trouble with gas adhering to the mold? Aspirates resin gas and extends the mold maintenance cycle!
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Resolve problems caused by gas
Are there any white deposits on the ceiling of the molding room?
Resin gas, which can cause contamination, is solidified and collected to prevent scattering! -
Resolve problems with water quality
Isn't adhering scale reducing the efficiency of the entire factory?
Eliminate water quality problems with ecobrid. -
Resolve problems with water quality
Is the attached scale reducing the molding efficiency?
Eliminate problems caused by water quality with an Air cooled chiller! -
Resolve problems with water quality
Is the attached scale reducing the molding efficiency?
Eliminate problems caused by water quality with a Water cooling chiller! -
Resolve problems with water quality
Is the attached scale reducing production efficiency?
Let's realize stable molding with preventive maintenance! -
Resolve problems with water quality
Is the attached scale reducing production efficiency?
Let's manage the water quality and realize stable molding! -
Resolve problems with water quality
Is the cooling water used for controlling the mold temperature red rusted?
If left as it is, it will lead not only to molding defects but also to equipment Breakdown. -
Resolve problems with water quality
Is scale or rust reducing production efficiency?
Let's manage the water quality and realize stable molding! -
Resolve problems with water quality
Is the dirt on the cooling water reducing production efficiency?
Let's manage the water quality and realize stable molding! -
Resolve problems with water quality
Do you think you can't prevent algae and microbes on the cooling line?
Effective against bacteria, slime, biofilms and algae! -
Improve dimensional precision
Are you having trouble with uneven deformation after molding?
Dimension accuracy is improved by uniform cooling with a 3D cooling water pipe! -
Improve dimensional precision
Are you having trouble with repeated type corrections, sink marks and warpage?
Dimension accuracy is improved and development period is shortened! -
Improve dimensional precision
I want to perform precision molding at a higher temperature, but I don't like oil !?
Highly accurate and stable temperature control up to 160 ° C with water! -
Improve dimensional precision
To prevent deformation after molding, it is effective to release the stress remaining inside.
Tray dryer can also be used as an annealing furnace! -
Improve dimensional precision
Isn't it difficult to manage with an analog Flow meter?
Visualize the Inside condition of the mold and enable appropriate condition setting! -
Reduction in part weight
Weight reduction is a global trend.
Cost Material level drop, shortening of cycle time, and improvement of Improve Dimensional Precision also realized at the same time! -
Reduction in part weight
The combination of RHCM® and MuCell® microfoam molding
Lightens the molded product and improves the appearance quality! -
Enhance surface quality and value
I want to get rid of welds more easily.
Achieve a well dress and glossy appearance! -
Enhance surface quality and value
Higher-grade surface quality.
Supports PP and achieves zero draft! -
Enhance surface quality and value
For weldless molding that requires high temperatures of 180°C or higher, such as metallic molding,
Oil-based heat and cool molding system! -
Enhance surface quality and value
I want to get rid of welds more easily
Achieve a well dress and glossy appearance!