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factor4 

factor4 solution

What is necessary to eliminate molding defects is not limited to the introduction of large-scale equipment.
Introducing various solution items handled by MATSUI.

  • Eliminate waste of energy

    樹脂使用量が少ない時も乾燥機をフル稼働し続けますか?負荷に応じた風量コントロールで最大75%の省エネ!

  • Eliminate waste of energy

    いつも乾燥機をフル運転するムダもうやめませんか?既存機にこれを追加で、最大40%省エネ!

  • Eliminate waste of energy

    乾燥機の排熱は、乾燥と空調で電気の2 重のムダ!排熱再利用で、電気代最大26%+αの削減!

  • Eliminate waste of energy

    いつも乾燥機をフル運転するムダもう止めませんか?既存機にこれを追加で、最大40%の省エネ!

  • Eliminate waste of energy

    乾燥機の排熱は、乾燥と空調で電気の2 重のムダ!排熱再利用で、電気代最大33%+αの削減!

  • Eliminate waste of energy

    The heat load fluctuates, but the Power consumption of the chiller is always strange, isn't it?
    Up to 57% energy saving with inverter control!

  • Eliminate waste of energy

    Do you move the chiller the same as in the summer when it's cold winter?
    Free cooling saves energy and reduces electricity bills by up to 54%!

  • Eliminate waste of energy

    Is it still in good dry condition, but still uses energy to dry?
    Regular measurement prevents molding defects and saves energy at the same time!

  • Eliminate waste of energy

    Is there any problem with drying the biodegradable plastic pellets with the device?
    Unique know-how and intelligent control keep pellets in optimum dry condition.

  • Eliminate waste of energy

    Put together a chiller for low temperature and two canaons for high temperature!
    Accurately adjusts the temperature from 20 to 50 ° C, which is the most difficult to control!

  • Eliminate waste of resin

    Would you like to keep throwing away the ingredients once mixed and the rest each time?
    99% reduction in resin mixing residue by intelligent Blend!

  • Eliminate waste of resin

    Is it possible to increase the recycling rate because the particle size of the Regrind material is not uniform?
    The special Grind blade cuts the runner stably and surely!

  • Eliminate waste of resin

    Do you keep runners made of expensive materials as scrap?
    Now you can recycle runners of high-performance resins!

  • Eliminate waste of resin

    Is it possible to visualize the waste of resin?
    Achieve visualization and traceability of resin use with raw material management system!

  • Eliminate waste of resin

    Are you throwing away a lot of materials to prevent color unevenness every time you change colors?
    Efficient color change is realized by uniform Mixing and retention-less Construction!

  • Eliminate waste of resin

    Isn't there a waste of resin that is thrown away every time the material is changed?
    High-precision Blend and easy color change can reduce the amount of expensive Master batch used!

  • Eliminate waste of resin

    Are you throwing away a lot of materials due to color unevenness every time you change colors?
    Achieves color change in a short time by uniform Blend just before molding and easy attachment / detachment!

  • Eliminate waste of resin

    Isn't the resin discharged from the dry hopper and you check the condition frequently?
    Prevents bridging and realizes smooth material supply!

  • Reduction in cycle time

    糸引きで困ってませんか?断熱スプルブッシュで糸引き防止、しかもノズル温度が安定して、品質も安定します!

  • Reduction in cycle time

    Are you waiting for the sprue to set?
    Cycle up with a sprue bush with a water pipe!

  • Reduction in cycle time

    If a scale is attached, the cooling effect will be halved.
    No worries with the Air cooled Mold Temperature Controller!

  • Reduction in cycle time

    Are you worried about condensation and are you raising the mold temperature?
    Dehumidification around the mold eliminates condensation and realizes a high cycle!

  • Reduction in cycle time

    Why not include a hot runner as an option?
    Eliminating the sprue runner shortens the cycle and eliminates resin waste!

  • Reduction in cycle time

    Is the mold and water pipe layout optimal?
    Productivity is improved by uniform cooling with a 3D cooling water pipe!

  • Reduction in cycle time

    Is it difficult to obtain good products at the molding cycle time when the 3D water pipe mold was first introduced?
    Water pipes need cleaning!

  • Reduction in cycle time

    How to design a water pipe for a mold to be more effective?
    Let's verify its suitability before actual Manufacture!

  • Reduction of setup time

    Are you wasting time switching materials?
    You can easily switch the Conveying line from the specified dryer to the specified molding machine.

  • Reduction of setup time

    Do you waste your time and materials every time you switch materials to prevent uneven Mixing?
    Efficient color change is realized by uniform Mixing and retention-less Construction!

  • Reduction of setup time

    Is the operating rate decreasing due to waiting for mold Replacement?
    The external setup makes work more efficient, and it is easy and safe to Replacement the mold in a short time!

  • Elimination of Yellowing Problems

    Are you having trouble with the yellowing of the molded product?
    Prevents overdrying and suppresses yellowing of molded products!

  • Elimination of Yellowing Problems

    Are you having trouble with the yellowing of the molded product?
    The vacuum lowers the oxygen concentration and suppresses oxidation and yellowing when the resin dries!

  • Elimination of Yellowing Problems

    Are you having trouble with the yellowing of the molded product?
    N2 drying and N2 substitution remove dissolved oxygen from the resin and suppress oxidation and yellowing!

  • Elimination of Yellowing Problems

    Are you having trouble with the yellowing of the molded product?
    For oxidation and yellowing that cannot be suppressed by dehumidifying and drying resin raw materials.

  • Elimination of Yellowing Problems

    Are you having trouble with the yellowing of the molded product?
    By adding to the existing material drying, yellowing of the molded product is suppressed!

  • Elimination of color irregularities

    Are you having trouble with the uneven color of the molded product?
    Reduces static electricity and prevents material from adhering to the inner wall of the hopper on the molding machine (static electricity classification)!

  • Elimination of color irregularities

    Are you having trouble with the uneven color of the molded product?
    Installation on the molding machine prevents separation of Blend materials (specific gravity and electrostatic classification) due to Conveying!

  • Elimination of color irregularities

    Are you having trouble with the uneven color of the molded product?
    Color unevenness that cannot be adjusted by molding conditions is solved with a unique molding machine nozzle!

  • Elimination of color irregularities

    Are you using transparent light-colored pellets?
    High-precision Measuring and uniform Blend enable self-coloring!

  • Eliminate contamination

    The Material Tank is the first source of contamination.
    A dedicated tank with clean specifications!

  • Eliminate contamination

    In the dryer, the source of foreign matter is everywhere, such as drying air and cutting out materials!
    A dryer dedicated to optics!

  • Eliminate contamination

    Is resin powder the cause of contamination?
    The powder is removed from the pellets by the Conveying air flow on the molding machine.

  • Eliminate contamination

    metal contamination is a big risk during molding.
    All metallic contaminants adhering to and contained in resin raw materials are not escaped!

  • Eliminate contamination

    Dry air is a factor that carries foreign matter to the resin.
    Vacuum heat transfer drying with a minimum of air for drying!

  • Eliminate contamination

    If metal enters the Granulators it will be a problem!
    Catch ferrous foreign matter when inserting the sprue runner!

  • Eliminate contamination

    Dry air is a factor that carries foreign matter to the resin.
    Dry with a minimum of air by conduction heat transfer drying!

  • Eliminate contamination

    The outside air is full of foreign substances.
    A high-performance filter shuts out foreign matter from the outside!

  • Eliminate contamination

    metal contamination is a big risk during molding.
    If you protect the pipes with pellets, you won't have to worry about the generation of foreign matter!

  • Eliminate contamination

    Metallic material Conveying pipes Abrasion out!
    Minimize the risk of foreign matter with surface hardening treatment!

  • Eliminate contamination

    metal contamination is a big risk during molding.
    The iron-based metal contaminants mixed in the resin raw material are not escaped!

  • Eliminate contamination

    The generation of static electricity leads to foreign matter contamination.
    Prevents the generation of static electricity throughout the space!

  • Eliminate contamination

    By eliminating static electricity in the entire space without wind,
    Defects due to foreign matter adhering to the manufacturing process are greatly reduced!

  • Eliminate contamination

    For powdery resin raw materials and Regrind material recycling molding
    Prevents air bubbles, white spots, burns, black spots, and weight variation!

  • Eliminate contamination

    Dust adhering to the resin raw material, which causes contamination trouble
    Remove just before molding! Effective for recycling Regrind material!

  • Eliminate contamination

    Creating a clean room for the entire work environment is expensive and unwieldy !?
    Get the right clean environment where you need it at a low price!

  • Eliminate contamination

    Is static electricity generated during material Conveying the cause of contamination?
    Let's realize stable production with measures against static electricity!

  • Eliminate contamination

    In addition to foreign matter in the molded product, the condition of voids and welds,
    You can freely check the Inside of the molded product, such as the foamed state, anywhere!

  • Resolve problems caused by gas

    Are you in trouble with gas?
    Achieves stable molding by removing or replacing resin gas during drying!

  • Resolve problems caused by gas

    Are you in trouble with gas?
    Achieves stable molding by removing or replacing resin gas during drying!

  • Resolve problems caused by gas

    Are you having trouble with the gas in the mold?
    Gas and air are sucked through the porous top. Backwash function prevents clogging!

  • Resolve problems caused by gas

    I want to remove the gas adhering to the mold while it is still attached to the molding machine!
    In that case, use dry ice blast!

  • Resolve problems caused by gas

    Are you having trouble with gas generation after molding?
    Please use it as a low-priced annealing furnace!

  • Resolve problems caused by gas

    Are you in trouble with gas during plasticization?
    By supplying a fixed amount of resin, gas generation is suppressed and troubles are suppressed!

  • Resolve problems caused by gas

    金型へのガスの付着で困っていませんか?樹脂ガスを吸引し、金型メンテナンス周期を伸ばします!

  • Resolve problems caused by gas

    Are there any white deposits on the ceiling of the molding room?
    Also the cause of contamination! Solidifies and recovers the resin gas that causes it, and suppresses scattering!

  • Resolve problems with water quality

    Isn't adhering scale reducing the efficiency of the entire factory?
    Eliminate water quality problems with ecobrid.

  • Resolve problems with water quality

    Is the attached scale reducing the molding efficiency?
    Eliminate problems caused by water quality with an Air cooled chiller!

  • Resolve problems with water quality

    Is the attached scale reducing the molding efficiency?
    Eliminate problems caused by water quality with a Water cooling chiller!

  • Resolve problems with water quality

    Is the attached scale reducing production efficiency?
    Let's realize stable molding with preventive maintenance!

  • Resolve problems with water quality

    Is the attached scale reducing production efficiency?
    Let's manage the water quality and realize stable molding!

  • Resolve problems with water quality

    Is the cooling water used for controlling the mold temperature red rusted?
    If left as it is, it will lead not only to molding defects but also to equipment Breakdown.

  • Resolve problems with water quality

    Is scale or rust reducing production efficiency?
    Let's manage the water quality and realize stable molding!

  • Resolve problems with water quality

    Is the dirt on the cooling water reducing production efficiency?
    Let's manage the water quality and realize stable molding!

  • Resolve problems with water quality

    Do you think you can't prevent algae and microbes on the cooling line?
    Effective against bacteria, slime, biofilms and algae!

  • Improve dimensional precision

    Are you having trouble with uneven deformation after molding?
    Dimension accuracy is improved by uniform cooling with a 3D cooling water pipe!

  • Improve dimensional precision

    Are you having trouble with repeated type corrections, sink marks and warpage?
    Dimension accuracy is improved and development period is shortened!

  • Improve dimensional precision

    I want to perform precision molding at a higher temperature, but I don't like oil !?
    Highly accurate and stable temperature control up to 160 ° C with water!

  • Improve dimensional precision

    Are you having trouble with residual stress after molding?
    Please use it as a low-priced annealing furnace!

  • Improve dimensional precision

    Isn't it difficult to manage with an analog Flow meter?
    Visualize the Inside condition of the mold and enable appropriate condition setting!

  • Reduction in part weight

    Weight reduction is a global trend.
    Cost Material level drop, shortening of cycle time, and improvement of Improve Dimensional Precision also realized at the same time!

  • Reduction in part weight

    The combination of RHCM® and MuCell® microfoam molding
    Lightens the molded product and improves the appearance quality!

  • Enhance surface quality and value

    I want to get rid of welds more easily.
    Achieve a well dress and glossy appearance!

  • Enhance surface quality and value

    Higher-grade surface quality.
    Supports PP and achieves zero draft!

  • Enhance surface quality and value

    For weldless molding that requires higher temperature
    Heat & cool molding using oil! Also supports metallic molding

  • Enhance surface quality and value

    I want to get rid of welds more easily
    Achieve a well dress and glossy appearance!