factor4-solutions

factor4 solutions Productivity UP

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Productivity UP

Material tank is first contaminant mixing source.

Use an exclusive tank with the specifications for clean storage.

Clean Specification Resin BinThere

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Productivity UP

Having problems with color variations in molded items?

Limit static electricity and prevent material coloring (static sorting) inside dryer hoppers!

In-hopper static cone

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Productivity UP

The efficiency of a whole factory declines as corrosion builds in pipes.

Keep water pipes clean and clear with the ecobrid.

Dry cooler (ecobrid)

Product details 「ecobrid」
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Productivity UP

Do you have any gas-related problems?

Remove resin gases and/or substitute them with while drying and stabilize your molding process.

Thermal Conduction Vacuum Dryer

Product details 「DPD3.1」
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Productivity UP

Inside of dryer can contain foreign material contamination!

Use a dryer for the optical application molding to eliminate contaminants.

Dehumidifying Dryer for Optics

Product details「APH」+「DMD
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Productivity UP

Having problems with color variations in the molded items?

As it is directly mounted to the machine, this unit prevents separation (classification by weight) of blended materials due to conveying!

Gravimetric Loss in Weight Feeder

Product details 「JCLW」
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Productivity UP

Molding efficiency declines as scale and corrosion build in cooling pipes.

Water quality issues are solved through the use of an air-cooled chiller.

Air Cooled Chiller System (Chiller)

Product details 「MCCA3」
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Productivity UP

Do you have any gas-related problems?

Remove resin gases and/or substitute them with while drying and stabilize your molding process.

Thermal Conduction Dryer + N2 Generator

Product details 「PMD1.5」
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Productivity UP

Having problems with color variations in the molded items?

Color variations that cannot be adjusted with molding conditions can now be resolved at the unique nozzles!

Static Mixer

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Productivity UP

Molding efficiency declines as scale and corrosion build in cooling pipes.

Water quality issues are solved through the use of a water-cooled chiller.

Water Cooled Chiller System

Product details 「MCC5-i」
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Productivity UP

The fines and dust from materials are the cause of contamination, aren't they?

Remove fines and dust through an air- bath during conveyance.

Aero Power Hopper

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Productivity UP

Do you have any gas-related problems in the mold?

Through a porous frame, gas and air is sucked up at the same time, a backwash created by pressure prevents gas from adhering to.

Gas Booster With Vacuuming Function

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Productivity UP

Using transparent light color pellets?

High accuracy calculation and uniform blending allow in-house coloring!

Liquid Color Blender

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Productivity UP

Is scale buildup reducing your production efficiency?

Ensure reliable molds with preventive maintenance!

Low-pressure Complex Flush Mold Washer

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Productivity UP

Preventing metallic contaminants from getting in the material flow is critical.

Will catch all metallic foreign material from the resin!

Metal Detector

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Productivity UP

Would you like to remove gaseous residues that build up on your mold's surface while the molds are on IMM.

Use dry ice blast for this application.

Dry Ice Blast

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Productivity UP

Is scale buildup reducing your production efficiency?

Ensure reliable molds by controlling water quality!

Ion Exchanger Water Softener with Filter

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Productivity UP

Dry air is a factor that carries foreign material to resin.

Minimize this risk by using a thermal conduction vacuum dryer!

Thermal Conduction Vacuum Dryer

Product details 「DPD3.1」
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Productivity UP

Do you have trouble with gas-generation after molding?

You can use this as a low-priced anneal oven.

Box-Type Dryer (Anneal Oven)

Product details 「PO-120」
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Productivity UP

Is rust in your cooling system reducing your production efficiency?

Ensure reliable molds by controlling water quality!

Maintain Water Quality with Natural Ores

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Productivity UP

Metal contamination in granulator is bad.

Catch iron foreign material at sprue feed hopper!

Tetsu Pita (Magnetic Sheet)

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Productivity UP

Do you have any gas-related problems during plasticization?

Prevent gas generation through constant feeding of resins, preventing problems!

Fixed Amount Material Feeding Unit

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Productivity UP

Is scale and rust reducing your production efficiency?

Ensure reliable molds by controlling water quality!

Coolant Conditioner

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Productivity UP

Dry air is a factor that carries foreign material to resin.

Minimize this risk by switching to a thermal conduction vacuum dryer.

Thermal Conducting Dryer

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Productivity UP

Do you have problems with gas adhesion to the die?

Cast maintenance cycle is extended by absorbing the resin gas!

Die Degassing Apparatus

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Productivity UP

Does cooling water contamination cause the reduction of the production efficiency?

Ensure reliable molds by controlling water quality!

Filter-less Filter

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Productivity UP

Foreign material fills in open air.

Remove foreign material from the air with high-performance filter!

HEPA Filter / Nozzle With Filter

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Productivity UP

Do you see white deposits on the celling of the molding room?

They can cause contamination! Solidify and collect resin gas that generate these white deposits, preventing them from scattering!

Indirect Cooling Type Gas Collection System

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Productivity UP

Do you think algae and germs in the cooling line can't be prevented?

Effective for bacteria, slim, biofilm, and algae!

Chlorine Bromine Based Solid Bactericidal Agent

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Productivity UP

Resin ConveyingMinimize foreign material risk.

Reduce foreign material risk by using pellet protection pipe!

T-Type Feed Pipe During

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Productivity UP

Convey pipe of wiry material easily wears out!

Reduce foreign material risk by surface hardening processing!

Abrasion Resistant Plumbing(Kanuc Processing)

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Productivity UP

Preventing metallic contaminants from getting in the material flow.

Remove iron metal contamination material that can adhere to the resin.

Magic Catch

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Productivity UP

Static electricity can lead to contamination by foreign objects.

Prevent static electricity from being generated in the entire space!

Dry Fog Humidifier

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Productivity UP

Eliminate static electricity from the entire space to the back side of the product without any wind flow.

Line of electric force static eliminator

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Productivity UP

Prevents bubbling, white spots, burns, black spots and weight variations when using molding with high-powder content resin or crushed recycled material.

In-line Powder Remover

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Productivity UP

Remove the powder dust that adheres to the resin materials immediately before molding to prevent contamination.

Effective for grinding stock material recycling as well!

Blasting Dust Remover

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Productivity UP

Too expensive to build a clean room to cover the entire work environment?

Matsui offers appropriate clean environments for required location at an affordable price!

Clean Booth

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Productivity UP

Static electricity generated during material transportation causing contamination?

Achieve stable production with an anti-static measure!

Static Eliminator (Dedicated for Pneumatic Transportation)

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Productivity UP

In addition to foreign materials in the molded items, the inside of the molded item can be inspected for voids and weld conditions as well as formed state.

Industrial X-Ray CT

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Productivity UP

Having trouble with yellowing of the molded items?

Avoid yellowing by preventing over drying!

Dehumidifying Dryer with Overdrying Prevention Function

Product details 「MJ5-i 」
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Productivity UP

Cleaning a granulator is important. Does, however, it deliver added value?

If yes, complete the cleaning work quickly and for sure with Super Easy Cleaning Device and shorten the changes.

Granulator Equipped with Super Easy Cleaning Device

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Productivity UP

Do you have a problem with stringiness?

Prevent stringiness by using adiabatic sprue bush. Helps to stabilize nozzle temperature and quality.

Adiabatic Sprue Bush

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Productivity UP

Having trouble with yellowing of the molded items?

Oxidization and yellowing while drying the resins can be avoided by reducing oxygen concentration in a vacuum environment.

Thermal Conduction Vacuum Dryer

Product details 「DPD3.1」
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Productivity UP

Are you wasting time during changes?

The resin feed lines are easily switched over to the designated molding machines from the designated dryers.

Universal Header

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Productivity UP

Are you waiting until sprue is solidified?

Stop waiting! Use sprue bush with 3D cooling water tube inserts.

Conformal Cooling Sprue Bush

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Productivity UP

Having trouble with yellowing of the molded items?

Prevent oxidization and yellowing by removing oxygen dissolved in the resin through N2 drying and N2 purge!

Compact Thermal Conduction Dryer + N2 generator

Product details 「PMD1.5」
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Productivity UP

Whenever switching materials, do you wasting time and materials to avoid mixing unevenness?

Get uniform mixing and quick and efficient color changes!

Static Mixer

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Productivity UP

The cooling effect will be reduced by half due to scale deposits.

There are none of these problems with air cooled mold temperature controllers!

Air Cooled Type Mold Temperature Controller

Product details 「MIC」
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Productivity UP

Having trouble with yellowing of the molded items?

Effective for oxidization and yellowing that cannot be avoided in dehumidification drying of the resin materials.

Nitrogen Dryer (for Optical Materials)

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Productivity UP

Operation rate declined due to the waiting time of die exchange?

Outside exchange of dies improve efficiency of die exchange easily, safely, and quickly

Die Exchange Wagon For Compact Molding Machine

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Productivity UP

Do you set a higher mold temperature in order to prevent dew condensation?

Achieve high cycle time !

Mold Dehumidifier Unit

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Productivity UP

Do you find your mold and cooling water pipe inserts optimal?

Improve your productivity by introducing the uniform cooling method with 3D cooling water tube inserts.

Mold inserts by metal 3D printer

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Productivity UP

Why do not you choose a hot runner?

Cycle times and resin waste are improved using a hot-runner instead of sprue runner!

Hot Runner

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Productivity UP

Having trouble with yellowing of the molded items?

Simply by attaching it to the existing material dryer, yellowing of the molded items can be prevented.

Nitrogen Purge Unit

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Productivity UP

Cannot achieve good quality with the initial molding cycle time of the 3D water pipe mold introduction?

Cleaning of the water pipe is needed!

3D Water Pipe Cleaning Machine

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Productivity UP

How can molded water pipes be designed effectively?

Verify the effectiveness before actual molding!

Resin Flow Analysis Service

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